CAS 30/9000/540 – S 2 R T815-PR2 6X6.1

Vehicle dimensions

Vehicle weights

CHASSIS

CAB

CHASSIS

• modification of chassis components to increase wading to 1200 mm
• replacing position valves and changing their location for safer off-road driving

Frame

• overall vehicle frame repair
• total blasting of the vehicle frame
• frame painting

Brake system

• replacement of the master brake cylinder
• replacement of brake hoses
• reconstruction of the brake load regulator
• reconstruction of brakes (replacement of linings and rotation of drums according to established condition)
• replacement of brake cylinders
• engine brake replacement including damper
• brake adjustment

Air system

• antifreeze pump replacement
• installation of a new air cleaner
• installation of the connection for the supply of compressed air
• replacement of air tanks including drain valves
• replacement of bellows suspension springs
• air pressure regulator replacement
• replacement of vehicle air bundle
• replacement of rear suspension control valves
• replacement of the pneumatic suspension load regulator
• replacement of automatic drainage valve and overflow valve

Fuel and exhaust system

• replacement of fuel cleaner inserts
• fuel system check
• replacement of the exhaust system - relocation of the muffler behind the cabin

Management

• checking and adjusting the play of the steering connecting rods
• total repair of the steering gear
• replacement of all steering ball joint sleeves
• renovation of steering ball joints
• replacement of the oil filling of the steering gear
• replacement of the oil filling of the hydraulic steering circuit + replacement of the filter
• replacement of all hoses in the power steering circuit
• power steering replacement

Other

• checking the condition of the accumulator batteries
• chassis wiring replacement
• complete lubrication of the vehicle
• replacement of all sensors and sensors in the entire vehicle
• blasting of support pipes + repainting

AGGREGATES AND AXLES

• reduction of aggregates
• control elements and functions check - exchange for new ones
• replacement of all oil fillings and cleaning inserts

Engine

• sealing and total engine repair
• replacement of all rubber parts
• disassembly and cleaning of the crankshaft from deposits
• crankshaft regrinding, crankshaft balancing and crankshaft bearing inspection
• replacement of timing gear bearings
• carburizing of connecting rods, replacement of connecting rod pans
• renovation of injection pump and fan drive shafts
• check the engine block for cracks + compare the bearing surfaces under the cylinders
• cylinder grinding, new pistons and piston rings
• renovation of engine heads + replacement of valve springs with stronger ones
• overhaul of the injection pump
• engine oil change
• testing the engine on a test stand

Clutch

• clutch including booster (plate replacement)
• replacement of all rubber parts
• overall check of the tightness of the clutch hydraulic and pneumatic circuit, possible removal of detected defects + replacement of all hoses in the clutch control circuit
• regrinding the flywheel
• overall clearance check and adjustment of the clutch control mechanism
• change of clutch fluid + bleeding
• replacing the lamella with a new one
• checking the play of the gimbal, removing detected defects

Gearbox

• oversealing of the gearbox
• exchange of transmission synchros

Gear, additional gear, auxiliary drive

• overall repair of the transmission including gear shifter
• repainting the transmission
• testing the transmission on a test stand + test report
• overall repair of the auxiliary drive
• total downshift fix

Front axle

• overall control
• replacement of vertical pins
• replacement of all rubber parts
• exchange of suspension shock absorbers
• checking and adjusting the geometry of the front axle

Rear axle

• overall control
• replacement of all rubber parts
• installation of transverse stabilizers on both rear axles according to the manufacturer's technical documentation

Other

• replacement of all filters, cuffs, oil fillers and hoses not listed above
• cancellation of spare wheel
• replacement of the solenoid valve
• replacement of the front drive shifter and lock
• overall repair of differentials
• overall repair of differential control cylinders

DRIVER'S CABIN

• inspection of bodywork parts - repair or replacement of corroded cabin parts
• modification of the front part of the cabin to a new design including direction lights
• spraying cavities with anti-corrosion spray
• new front bumper, allowing installation of main headlights and fog lights in a waterproof design
• installation of main headlights and fog lights in a waterproof design, including waterproof electrical sockets for the headlights
• relocation of direction lights on the crew cabin above the 1200 mm wading line
• part of the bumper are newly designed boarding steps for entering the crew cabin
• bumper is adapted for installation of an electric rope winch
• installation of fog lights
• front headlights are equipped with protective grilles
• in the area where the driver gets on, there is a magnetic socket for recharging the accumulator batteries and a connection point for filling up the compressed air
• new mirror holders
• heated rear view mirrors (without filming)
• new cabin paint RAL 3000
• tinted windshield
• new driver and passenger seats including headrests
• overhaul of existing heating
• inspection and reconstruction of lighting elements inside the cabin
• cabin wiring replacement
• new dashboard
• replacing door panels with plastic ones
• new cabin ceilings
• delivery and installation of a shelf in the cabin
• new lining of the front part of the cabin
• turn signal control under the steering wheel
• new cabin tunnel lining inside
• sun visor + placement of the upper marker lights in the sun visor
• view mirror medium round on the roof of the cabin
• new steering wheel wrap
• delivery and installation of a lamp for reading maps by the commander's seat
• delivery of voltage converter 24/12 V – 12A – digital terminal
• delivery of voltage converter 24/12 V – 12A – analog radio station
• delivery of voltage converter 24/12 V - 12A, including voltage monitor - charger for hand lamps and radio stations
• two separate 12 V sockets are located within reach of the commander's seat for the possible connection of mobile phone chargers
• installation of the car radio
• the crew cabin is equipped with a Tetrapol TPH700 compatible digital terminal and a corresponding roof antenna

SUPERSTRUCTURE

Bodywork

Front cabinet left and right

• dismantling of internal equipment, external sheeting and upper floor
• new frame assembled from aluminum profiles
• installation of new aluminum blinds
• extension of the right and left front blinds to the lower edge of the bodywork
• cabinets, plates and shelves for storing equipment made of aluminum sheet and aluminum profiles
• new sheeting made of aluminum sheet, which is glued and cemented to the frame
• creating a free space with dimensions of approx. 1060 x 830 x 655 mm in the left front compartment for the placement of additional equipment
• cancellation of the ladder for access to the upper platform from the right side of the vehicle
• installation of the hinged holder for air breathing apparatus in the right compartment (3 pcs)
• 1 piece of air breathing apparatus on the floor
• creating a free space measuring approx. 485 x 830 x 655 mm on the left side behind the front left cabinet
• coating of the front part of the superstructure

Rear cabinet left and right, pump equipment cabinet

• dismantling of the internal equipment of the external sheeting and upper floor
• new frame assembled from aluminum profiles
• installation of new aluminum blinds on the sides
• installation of tailgate
• bringing the discharge pipe below the floor level of the rear part of the superstructure (under the blinds)
• cabinets, plates and shelves for storing equipment made of aluminum sheet and aluminum profiles
• one-piece folding ladder for access to the upper floor at the rear of the vehicle
• installation of a flow winch with electric winding into the housing of the pumping equipment
• delivery of a shape-retaining hose DN 25 in length of 60 m including delivery of a high-pressure flow line
• new sheeting made of aluminum sheets, which is glued and cemented to the frame
• new wiring
• in the area of ??the service point of the pumping equipment, a microphone and speaker are placed as a second service point of the vehicle radio station
• painting of the rear part of the superstructure

Side panels

• cancel sidebars
• view sides of the water tank

Equipment layout

• standard equipment is stored in racks on plates and in cabinets made of aluminum sheet and aluminum profiles
• holding and storage elements in areas for storing fire accessories are made of light metal or other long-lasting material

Upper Plateau

• new upper floor made of non-slip aluminum sheet
• grouting and sealing of the upper floor
• dimensional fire accessories, except for the portable rescue and emergency ladder, are stored in two ventilated, sealed-bottom and lidded boxes made of light metal and placed on a purpose-built superstructure
• the box for large fire accessories can be locked with the same key as for locking the blinds and the door of the purpose-built superstructure
• the interior of the mailbox is equipped with lighting
• installation of a lighting mast at a height of at least 5 m from the ground, with pneumatic extension and in a design with four LED headlights with a total luminous flux of at least 20,000 lm
• delivery of a short steel drawbar including holders

TANKS

Water tank

• new tank with 450 mm hatch including breakwaters with a volume of 9,000 liters
• cancellation of thermal insulation and water heating
• new level meter - column LED level status indicator

Foam tank

• tanks of a new type made of stainless steel with a volume of 540 liters
• new pouring cap preventing the foam from leaking
• new level meter - column LED level status indicator

PUMPING EQUIPMENT

Pump

• new fire centrifugal pump according to ČSN EN 1028-1 with high pressure part
• nominal performance of the low-pressure part 3000 l/min with a nominal working pressure of 1.0 MPa
• nominal performance of the high-pressure part 250 l/min with a nominal working pressure of 4.0 MPa
• part of the pump is a piston vacuum pump with the possibility of switching off
• new control panel - pneumatic control
• switching on the auxiliary drive from the point of operation of the pumping equipment
• engine speed control reconstruction

Mixing device

• new mixing device - manually adjustable regulation
• reconstruction of controls
• measurement of the parameters of the admixture device

Fittings

• complete exchange for new
• replacement of all rubber parts and sealing elements with new ones
• replacement of non-return valves on the filling pipe from the hydrant with ball valves

CARRIAGE CURRENT

• new removable carriage streamline
• the streamer can be used as a portable carriage streamer

RECONSTRUCTION BAR

• the front part of the crew cabin is equipped with a sanitation rail in the lower part, connected to a fixed pipe from the fire pump
• control of the pumping equipment from the driver's cabin
• water level indicator in the tank in the driver's cabin

ELECTRICAL INSTALLATION

• new superstructure wiring
• installation of lighting around the vehicle - LED
• installation of illuminated side reflectors
• installation of reverse gear engagement sound signaling
• mounting of an orange warning lane at the rear of the vehicle, consisting of 8 LED lights with a switch on in the driver's compartment, preventing switch on while driving and with a warning light in the driver's field of vision
• installation of a blue light flash ramp with an LED light source
• installation of one pair of additional warning LED lights at the front
• installation of a warning device with a siren with the option of choosing the tone "WAIL", "HELP", "HI-LO" and with a loudspeaker for reporting
• installation of the connection for recharging the accumulators in close proximity to the driver getting into the car

SURFACE TREATMENT

Pre-surface treatment

• blasting with steel grit and degreasing - steel parts

Body finish

Painted parts

• spraying with basic epoxy paint
• caulking and sanding - polyester putty
• spraying of the intermediate layer with a filler - acrylic filler
• coating - acrylic two-component enamel

Foiled parts

• Self-adhesive film with a lifespan of min. 7 years

Color design

• color design according to decree 35/2007 Coll., as amended by decree 53/2010 Coll.
• basic shade - red RAL 3000, white RAL 9003
• chassis – gray RAL 7015
• wheel rims - black RAL 9005

Anti-corrosion treatment

• sheet metal parts - aluminum sheet
• inner surfaces of closed profiles - spraying with a special wax-based substance
• undercarriage - injection of insulating anti-noise and anti-abrasive material based on rubber
• exhaust pipe parts - molten aluminum injection

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